Poultry Feeder Plate Injection Mould

Poultry Feeder Plate Injection Mould

Mold Specfications

Mold Name: Poultry Feeder Mold

Mold type: Injection mold

Product Material: PP

Product assembly quantity: 4 plastic parts

Part name: Top lock, slat, feeder body, feeder base.

Mold steel: 718 or higher

Mold base: C60

Injection system: hot runner for feeder body &. feeder base,

                             cold runner for top lock &. slat

Mold work mode: automatic or semi-automatic

Mold lifetime: at least 500,000shots

4 molds finished time: 45 days.

Package detail: strong wooden box

Hot Runner In Feeder Pan Mold

Hot runner molds have many advantages over cold runner molds. The hot runner mold is a mold that uses the heating device to make the melt in the runner disappear and does not solidify.It has many formation cycles and can also save raw materials.

1. Shorten the cycle

The molding cycle of the parts is shortened. Because there is no limitation of the cooling time of the runner system, the parts can be ejected in time after molding and solidification.

2. Mold pictures

There is no cold runner in the pure hot runner mold, so there is no production cost. This is particularly significant for applications where plastics are expensive. In fact, all the major hot runner manufacturers in the world have developed rapidly in the era when oil and plastic raw materials are expensive in the world. Because hot runner technology is an effective way to reduce cost and material cost.

3. Reduce waste

Reduce waste and provide product quality. During the hot runner mold forming process, the plastic melt temperature is accurately controlled in the runner system. Plastic can flow into the mold cavities in a more uniform state, and the result is parts of consistent quality. The quality of the gate formed by the hot runner is good, the residual stress after demolding is low, and the deformation of the part is small.

4. Production automation

Eliminate subsequent processes, which is conducive to production automation. After the hot runner mold is formed, the part is the finished product without the need to trim the gate and recycle the cold runner. Conducive to production automation. Many foreign product manufacturers have combined hot runners with automation to greatly improve production efficiency. 

Project Manage

1.Part feasibility analysis

2.Design Preparation

3D/2D drawing & customer Tool Standard (refer to picture Customer Tool Standard Example), Specification (refer to Specifications example)

Design meeting (project manager, R&D, toolmaker, processing engineer)

Mold flow (if necessary)  Mold flow video or analysis in PDF.

Layout Solution

3.Tool Design-DFM

Tool design start and self-check

Design review meeting

Tool design to customer for approval

Tool design adjust according to customer comments

Repeat this until customer final approval

4. Schedule

Send final detailed daily schedule to customer.

Procedure Control

Weekly report to customer by photos, E-mails, Skype meetings

Project manager daily follow up according to schedule

5.Preparation for mold try out

Project manager gets information for samples quantity, color, raw material ready for processing engineer.

6.After T1

ISIR (Initial Sample Inspection Report) for 2-5 samples, depend on part size

Samples to customer

PFU (Problem Follow Up) which contents photos of detailed problems and suggested solutions

Pre-delivery tool inspection according to check list

7.Modification & Correction

Dimension correction upon ISIR and customer’s feedback upon samples

Evaluate with customer for modifications and supply new trial time

Repeat until customer final approval on samples

8.Tool Inspection

Final self tool inspection

Some customers come over for tool inspection

Capability study by running small batch production

9.Shipping

Arrange service for tool delivery shipping

Send delivery information (ETD, ETA, Vessel name etc) to customer

Check with customers for their trials in house about the tool performance in 15 days upon tool arriving.

Final conclusion meeting for summary.

10.Customer service

Installation of moulds and guidance service:

1)After the arrival of moulds , if need our help solve with the technical issues, we will send engginer but the round-trip air tickets and accommodation will be on customers expense.

3) Engineers will stay in buyers’ country for the agreed date , guide the workers to use The mould and other necessary technical as free of charge.

2.Quality Warranty and other after service

1) Each moulds Gurantee period is 12 months starting from the date of moulds accept in the Buyer’s factory During the guaranty period:

If any mould is in any small problem because of the different machine injection, the Seller will provide the repairing method.

If any spare parts broken, the seller should remake new and good quality ones and send to the Buyer，

If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mouldcrack, product can’t moulding… any big problem(except the human issues) Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory for repairing.

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